1.Ultra-Light & Cushioned:Soft, rebound-friendly foam for ultimate comfort.
2.Durable & Flexible:Resists compression, oil, seawater, and stays flexible in cold.
3.Customizable:Cut, mold, or laminate to fit any car model.
4.Eco & Car-Safe:Non-toxic, low odor, SGS-tested material.
5.Perfect for OEM & Aftermarket Mats:Middle layer for full or half-cover mats.
6.Quick Delivery:Stock available for fast shipping; custom sizes ready in 5–10 days.
7.Stable & Non‑Deformable:Maintains flat shape under long‑term use, no warping or curling.
8.Sound & Shock Absorbent:Reduces noise and vibration for a quieter, smoother driving experience.
Product Characteristics and Materials
EVA is a closed-cell polymer foam material. Its characteristics are determined by the vinyl acetate (VA) content and foaming process:
Lightweight cushioning: Wide density range (0.03-0.25g/cm³), lightweight, with good shock absorption and resilience.
Stable physical properties: Non-toxic and odorless, corrosion-resistant, resistant to seawater and oils, and maintains flexibility even at low temperatures (-40℃).
Excellent processing performance: Easy to perform secondary processing such as thermal lamination, cutting, and molding; the surface can be flocked or laminated with other fabrics.
Economical and practical: High cost-performance ratio, a common choice for automotive floor mat substrates.
Specifications
Product Uses and Application Scenarios
1.Main Uses: Primarily used as the middle cushioning layer and supporting base material for car floor mats, often combined with surface fabrics (such as Teslin or leather) and bottom anti-slip materials.
2.Core Application Scenarios:
Original equipment manufacturer (OEM) floor mats for mid-range car models: Provides basic cushioning and protection.
Base material for aftermarket full-coverage and semi-coverage floor mats: Widely used due to its good processability and cost advantages.
Consumers who value practicality and cost-effectiveness.
Production Process
The process employs either compression molding or continuous foaming:
Mixing: EVA granules, foaming agent, crosslinking agent, color masterbatch, etc., are mixed evenly according to the formula.
Molding and Foaming: The mixture is placed in a mold and foamed under high temperature and pressure to form a stable closed-cell structure.
Curing and Setting: After foaming, the mixture needs to be left to cure and stabilize its dimensions and performance.
Post-processing: Cutting, laminating, punching, or surface treatment is performed as needed.
Quality Control
Raw Material Inspection: Batch testing is conducted on key raw materials such as EVA resin and foaming agent.
Process Control: Foaming temperature, pressure, and time are strictly controlled to ensure uniform density and cell structure.
Finished Product Inspection: Thickness, density, hardness, dimensional stability, and appearance (no cracks, shrinkage cavities, or other defects) are inspected.
Environmental Testing: Materials are ensured to meet environmental protection requirements and have no irritating odor.
Packaging, Transportation, and Shipping
Packaging: Rolls are wrapped in stretch film, and cut pieces are sealed in plastic bags and then placed in cartons to prevent moisture and deformation.
Transportation: Primarily by land transport. Pay attention to rain and moisture protection, and avoid direct sunlight.
Shipping: Regular products are in stock and can be shipped quickly; customized products have a production cycle of approximately 5-10 working days.
Samples and After-Sales Service
• Samples: Small samples of materials with different densities and thicknesses can be provided free of charge.
• After-Sales Service: Technical consultation and composite solution suggestions are provided. Quality issues will be addressed promptly.
Certifications and Factory Status
Certifications: Materials can pass SGS testing and meet relevant environmental standards. The factory is ISO9001 quality management system certified.
Factory Status: Equipped with multiple foaming production lines and post-processing equipment such as cutting and laminating machines, we can provide one-stop solutions according to customer needs.
FAQ
1. Q: How durable is EVA as the base material for car floor mats?
A: Medium- and high-density EVA has good resistance to compression deformation and a long lifespan under normal use. However, irreversible indentations may occur under long-term heavy pressure.
2. Q: Are EVA floor mats waterproof?
A: EVA itself does not absorb water. However, when used as a base material, water may seep in from the edges if the seams of the surface fabric are not properly treated. Fully sealed edge bonding can effectively improve overall waterproofing.
3. Q: Why do some EVA floor mats have a strong odor?
A: The odor mainly comes from inferior foaming agents or recycled materials. We use environmentally friendly formulas and virgin materials, resulting in products with low odor that meet in-car usage standards.
4. Q: Can you make fully enclosed 3D floor mats?
A: Yes. EVA substrate can be hot-pressed and molded with surface and base materials to create fully enclosed 3D foot pads. However, the molding precision and durability of 3D edge-sealing are generally not as good as TPE injection-molded products.
5. Q: How to clean and maintain?
A: The finished foot pads can be wiped with a damp cloth. Avoid prolonged exposure to sunlight to prevent accelerated material aging.